modusAOI MCS18/42-Inline

Camera-Inspection


The almost maintenance-free modusAOI MCS18/42-Inline was specially developed for transport conveyor modules in production lines. Existing lines can easily be retrofifitted with this system. The small, cost effective system comes with a 18 respectively 42 megapixels camera, control unit, modus software and led lighting inclusive controller.

Characteristics

Single system for inspection of printed circuit boards from the top side

Combination of diverse application tasks such as SMD placement, pre-reflow, chip control, THT fitting, conformal coating and full screening for lost components

Reads barcodes and data matrix codes in any position and quantity even on multi-PCBs

Technical information


Camera Unit C18-42
  • Resolution 18 - 42 megapixels (3840 x 2748 pixels or 7716 x 5364 pixels)

  • Aspect ratio 3:2, pixel size (on object) depending on focal length and working distance

  • RGB-color filter on CMOS sensor,

  • Color depth 24 bit

Light Source

LED cluster white, red, blue and UV

Lens

1:1.4 – 25.5 mm, other lenses optionally (C-mount)

Inspection area with standard lens
  • Working area 75 mm x 88 mm (2.95 in x 3.46 in) – 300 mm x 400 mm (11.81 in x 15.75 in)

  • Minimum working distance 150 mm (5.9 in)

Test Speed

Image acquisition including analysis: typically 2-4 seconds

System PC
  • Intel i7 QuadCore 410h-Generation 8 x 2.9GHz,

  • 16GB DDR3- RAM,

  • 2 x 1Gb/s Network interface,

  • I/O module,

  • 1 x 240GB SSD mSATA 1 x 1TB HDD SATA,

  • Windows 10 Professional/LTSB 64Bit,

  • Acronis Backupsoftware,

  • Keyboard,

  • Mouse,

  • Operator Keyboard,

  • 24“ Full-HD IPS 16:9 Monitor

Dimensions and Weight
  • Camera unit (LxWxH): 39 mm x 39 mm x 40 mm (1.54 in x 1.54 in x 1.57 in)

  • AOI Box (LxWxH): 545 mm x 420 mm x 500mm (21.45 in x 16.53 in x 19.68)

  • Conveyor (LxWxH): 1000mm x 750mm x 900 mm (39.37 in x 29.52 in x 35.42 in)

Connection values
  • 230 V / 50 Hz P1 or 110 V / 60 Hz

  • power consumption PC: 300 W

  • power consumption monitor: 120 W

Options
  • Activation of several camera units (combining to a test plan)

  • Automatically start of test by sensor or switch

  • Integrated capture of barcodes and data matrix codes

  • Customer specific function test (external software)